504, Sahitya Business Park, Nr. Keshav Hero Showroom, Nikol, Ahmedabad, Gujarat – 382350, India
+91 90999 41311
+91 90999 41336
sales@coninfra.in
Asphalt Drum Mix Plant
A combination of complex flight design and heat transfer technology creates an in-demand drying and mixing unit. As leading asphalt suppliers, we are devoted to developing world-class machines incorporated with the latest innovation that adds a competitive edge to your business. Our CMPL thermodrum unit comprises a triple heat transfer system that facilitates maximum heat transfer to the aggregates. It helps enhance productivity, reduce fuel consumption, and prevent bitumen oxidation. Connective, conductive, and radiation methods transfer heat to the aggregates. Coninfra Machinery Pvt. Ltd. (CMPL) supplies a comprehensive line of high-performance asphalt drum mix plants (also known as asphalt hot mix plant) to meet the varying needs of producers.
Standard Configuration
| MODEL | CMPL-25 | CMPL-45 | CMPL-50 | CMPL-60 | CMPL-65 |
|---|---|---|---|---|---|
| CAPACITY | 20-30 TPH | 40-60 TPH | 60-90 TPH | 90-120 TPH | 120-150 TPH |
Slinger Conveyor
LDO / FuelTank
Mineral Filler Unit with Blower
Pollution Control Unit
Four Bin Feeder with Gathering Conveyor
Oversize Removal Vibrating Screen
Bitumen Tank with Auto Burner
Loadout Conveyor with Hydraulic Hopper & Power Pack
Drying & Mixing Asphalt Drum with Pressure Jet Oil Burner & primary dust collector
Electrical Control Panel for above (Automatic) with Printer
Fully Furnished, Insulted Control Cabin for Control panel
Cold Aggregate Four Bin Feeder
Through meticulous welding and a modular framework, the four bins facilitate seamless expansion to accommodate evolving customer needs. With strategically designed steep bin walls and valley angles, the system ensures uninterrupted aggregate flow from feeders, even when handling adhesive aggregates. Every bin incorporates flexible calibrated gate openings and feeder drivers with adjustable speeds, bolstering comprehensive control and fine-tuned precision. This integrated system not only ensures balance but also offers heightened adaptability, elevating overall operational efficiency.
Asphalt Drum Mechanics
The Asphalt Drum Drive employed in 30-120 TPH plants showcases an ingeniously designed cradle shape that minimizes maintenance requirements. An automated lubrication system ensures the chain drive is adequately lubricated, thus guaranteeing both durability and trouble-free service. Models with 120 TPH and above are equipped with a standard four-wheel friction drive. Components like tunion rings, tunion rollers, sprockets, and thrust wheels are meticulously engineered to facilitate effortless and dryer drum rotation, enhancing long-term productivity. This integration optimizes the drum’s performance over extended periods.
Bitumen Injection
Controlled by variable speed AC, the Hot Oil Jacketed Pump efficiently propels the metered bitumen into the Asphalt Drum Mix section, enhancing overall performance. This arrangement contributes to a high-performing operational process. The SCADA/PLC/microprocessor system operates with complete automation, ensuring a seamless experience. Its function is centered on precise bitumen metering, guaranteeing accuracy in every stage of the process.
Burner
The high-pressure atomized burner unit, fully automated and remotely controlled, is renowned for its exceptional fuel efficiency, user-friendly operation, and impressive uptime. Complete automation and system interlocks ensure strict adherence to safety standards. This versatile burner accommodates LDO, diesel, or FO fuels and is equipped with a remote control system for flame failure detection and electric spark ignition. Our innovative nozzle system enables cleaning during operation, resulting in zero downtime.
Filler Storage Unit
Coninfra offers a comprehensive range of solutions for Filler Storage and Feeding, providing customers with a diverse spectrum to align with their specific site prerequisites. Our array of options empowers clients to make tailored choices. Ensuring optimal performance, a computerized metering system with adjustable speed precisely maintains the correct proportions within the Asphalt Drum Mix. This integration guarantees consistent and accurate blending for superior results.
Oversize Removal Vibrating Screen
Within the CMPL Series Asphalt Drum Mix Plants, prominent large aggregate removal vibrating screens are strategically positioned at the conclusion of the cold aggregate feeder. This strategic placement effectively screens out larger-sized materials that could potentially disrupt the mixing and heating processes within the thermo drum internals. This meticulous screening process guarantees both enhanced performance and heightened protection for the Asphalt Mix Plant. By preventing any potential damage, these screens uphold the operational integrity of the plant.
Drum Mechanics
The 30-120 TPH plants feature a low maintenance cradle type drum drive, backed by an auto lubrication system that ensures optimal chain drive lubrication for prolonged trouble-free service life. Additionally, models of 120 TPH and above come with a standard four-wheel friction drive. Precision-engineered components like sprockets, thrust wheels, trunion rings, and trunion rollers, treated for enhanced durability, ensure seamless and productive dryer drum rotation. This meticulous design guarantees uninterrupted productivity and smooth operation.
Pollution Control Unit (Optional)
CV Series – Wet Dust Collectors
Cv Series Is Our Venturi-type Wet Dust Collector With High Efficiency. It Meets The Environmental Standards In Specific Criteria. The Turbulence-type Venturi Design Guarantees Flawless Entrapment Of The Dust-laden Exhaust Gas. Large Spray Nozzles Designed Using Stainless Steel Deliver Clog-free Operation And Ensure Minimum Water Makeup Demands. Venturi Throat Is Flexible And Allows Fine-tuning To Get Maximum Cleaning Efficiency For The Asphalt Drum Mix Plant Operating Conditions.
Bag House Filter
Coninfra develops unrestricted airflow baghouse filters with cutting-edge technology. The emphasis is on asphalt drum application with specially treated filter components. The zero-maintenance design reduces emissions to 50 mg/Nm3 and satisfies international pollution control criteria. The unit is environmentally friendly and supports low operation costs with high durability.
Hot Drum Mix Storage Silo
As a long-established asphalt drum mix plant manufacturer, Coninfra offers a comprehensive range of custom solutions for asphalt storage. Our standard options range from MONOPAK to TWINPAK systems. We offer MONOPAK silos with storage capacities from 70to 80 tons. And we offer TWINPAK silos with storage capacities from 50 to 80 tons with an extra element of reserving varying drum mix designs. Customers can choose different storage combinations by opting for custom-made MULTIPAK designs. Every solution is delivered with an automated standard safety control system and interlock process. Skip hoist arrangements, swiveling loadout conveyors, and hot bucket elevators can be used with the storage silos.
Bitumen Heating Storage Solution
CMPL offers hot oil bitumen storage tanks and direct heating-type tanks for customers to choose from. Each product comes with a storage capacity ranging from 10 tons to 50 tons. Japanese design oil heater is integrated with the indirect heating tanks while the direct counterparts feature imported pressure jet burners equipped with an automatic system. Every CMPL storage tank has hot oil circulating systems, auto thermostatic controls, and jacketed bitumen pumps. To reduce heat loss, the tanks are thoroughly insulated.
Controls
The control cabin is integrated with an automatic computerized system and features several standard elements, including a distribution switchboard, electrical power control console, and sequence controls.
A user-friendly control system provides high performance and complete reliability. Other features include:
- Fail-safe interlocks
- Automatic process control system
- Online fault detection
- Online printing capability
- Ability to print, store, and edit product details, mix proportions, and do more.
- Facility to display process control parameters
- Manual, semi-automatic, and automatic operation options
- The control unit features numeric keys and function keys that allow operation without special skills.
Hot Mix Plant
We stand as prominent manufacturers and suppliers of Mobile Hot Mix Plants in India. Our products undergo rigorous quality checks and are crafted using top-quality raw materials within our advanced manufacturing facility. Furthermore, we provide the option of customizing these mobile hot mix plants to match the specific needs of our valued clients.
A drum mix plant, also known as a “Hot Mix Plant,” is a vital part of making asphalt. It’s like a big mixer that combines different-sized rocks with hot tar to create hot asphalt. Coninfra offers various sizes of these plants, from small ones that make 20 TPH to large ones that produce 150 TPH.
What makes Coninfra special is that we use modern technology, and we can customize the plant to fit what our customers need. That way, it’s reliable and can do the job just the way our customers want. Our plants are tough and easy to use. You can even make them run automatically, and if you need it, we can add extra technology called PLC SCADA to match your specific needs.
Hot Mix Plant Process
The Hot Mix Plant process is a key part of producing the asphalt used in road construction. It begins with various types of rocks, including sand and gravel, stored in separate bins. These rocks are then heated and dried in a special oven, removing any moisture. Once dry, they’re mixed together with hot bitumen, a thick, sticky form of petroleum, in a large mixer. The heat ensures a strong bond between the rocks and the bitumen, creating a hot, adhesive mixture.
This mixture is stored in a silo to maintain its elevated temperature until it’s needed at the construction site. When the time comes for roadwork, the hot mix is loaded into trucks and transported to the location. There, it’s spread out and compacted to form a solid road surface. As the mix cools and hardens during this process, it provides a durable and reliable road surface. Throughout the entire procedure, rigorous quality checks are conducted to ensure that the mix complies with the required standards and specifications. The Hot Mix Plant process is instrumental in delivering high-quality asphalt for constructing robust and long-lasting roads.
Installations Around the World
Technical Information
| DM-45(45-60 TPH) | DM-50(60-90 TPH) | DM-60(90-120 TPH) | DM-65(120-150 TPH) | |
|---|---|---|---|---|
| FOUR BIN FEEDER | ||||
| No. of Bins | 4 | 4 | 4 | 4 |
| Storage Capacity | 31 MT | 48 MT | 54 MT | 54 MT |
| Hopper Size (L × W) | 2500mm × 2200mm | 3000mm × 2200mm | 3650mm × 2060mm | 3650mm × 2060mm |
| Auxilliary Drive Motor | 1.5 KW × 4 Nos. | 1.5 KW × 4 Nos. | 2.2 KW × 4 Nos. | 2.2 KW × 4 Nos. |
| Auxilliary Conveyor Belt | 400 mm × 2.2 Mtr. | 500 mm × 2.92 Mtr. | 500 mm × 2.92 Mtr. | 450 mm × 3.78 Mtr. |
| Gathering Drive Motor | 3.70 KW | 3.70 KW | 5.50 KW | 5.50 KW |
| Gathering Conveyor Belt | 500 mm × 22.5 Mtr. | 600 mm × 25.6 Mtr. | 600 mm × 25.6 Mtr. | 600 mm × 29.6 Mtr. |
| Bin Vibrator (1 No.) | 0.37 KW | 0.37 KW | 0.37 KW | 0.37 KW |
| Feeding Capacity | 100 TPH | 150 TPH | 200 TPH | 200 TPH |
| Overall Dimension (Approx.) | 11.6 mtr × 2.55 mtr × 2.45 mtr | 13.5 mtr × 2.55 mtr × 2.45 mtr | 16.25 mtr × 2.55 mtr × 2.75 mtr | 16.25 mtr × 2.55 mtr × 3.00 mtr |
| Total Connected Load | 8.85 KW | 10.45 KW | 15.05 KW | 15.05 KW |
| OVER SIZE REMOVAL SCREEN | ||||
| Drive Motor | 0.37 KW | 0.37 KW | 0.37 KW | 0.37 KW |
| Wire Mesh | 45 mm × 45 mm | 45 mm × 45 mm | 45 mm × 45 mm | 45 mm × 45 mm |
| Screening Area | 900 mm × 1200 mm | 900 mm × 1200 mm | 900 mm × 1200 mm | 900 mm × 1200 mm |
| SLINGER CONVEYOR | ||||
| Conveyor drive Motor | 2.20 KW | 3.70 KW | 3.70 KW | 3.70 KW |
| Screening Area | 500 mm × 15 Mtr. | 600 mm × 15 Mtr. | 600 mm × 15 Mtr. | 600 mm × 15 Mtr. |
| THERMO DRUM UNIT | ||||
| Drive Motor | 11.00 KW | 18.50 KW | 30.00 KW | 45.00 KW |
| Burner Connected Power | 4.45 KW | 6.25 KW | 13.2 KW | 13.2 KW |
| Exhauster | 11500 CFM | 14500 CFM | 18000 CFM | 21000 CFM |
| Diameter | 1230 mm | 1540 mm | 1850 mm | 1850 mm |
| Length | 6026 mm | 6700 mm | 7310 mm | 8000 mm |
| Burner Rating | 350 LPH | 550 LPH | 750 LPH | 1100 LPH |
| Exhaust Drive Motor | 11.00 KW | 18.50 KW | 30.00 KW | 45.00 KW |
| MULTICORE PRIMARY DUST COLLECTOR | ||||
| No. of Cones | 10 | 15 | 21 | 21 |
| Dust Screw Drive Motor | 0.75 KW | 0.75 KW | 1.50 KW | 1.50 KW |
| FUEL TANK | ||||
| Capacity | 3000 Ltr. | 5000 Ltr. | 5000 Ltr. | 7500 Ltr. |
| LOADOUT CONVEYOR | ||||
| Conveyor Drive Motor | 3.70 KW | 5.50 KW | 5.50 KW | 5.50 KW |
| Conveyor Belt HR-Grade | 500 mm × 17.9 Mtr. | 600 mm × 17.9 Mtr. | 600 mm × 20.3 Mtr. | 600 mm × 20.3 Mtr. |
| Gob Hopper Capacity | 550 Kg. | 750 Kg. | 1500 Kg. | 2000 Kg. |
| Hydraulic Power Pack | 1.5 KW | 2.20 KW | 3.70 KW | 3.70 KW |
| BITUMEN TANK (0 shape Or U Shape) | ||||
| Capacity & Shapes | 15 Tons | 20 Tons | 20 Tons | 25 Tons |
| Bitumen Drive Motor | 3.70 KW | 3.70 KW | 3.70 KW | 3.70 KW |
| Bitumen pump (jacketed) | 50 mm × 50 mm | 50 mm × 50 mm | 50 mm × 50 mm | 50 mm × 50 mm |
| Hot Oil Drive Motor | 0.75 KW | 0.75 KW | 0.75 KW | 0.75 KW |
| Hot Oil Pump | 19 mm × 19 mm | 19 mm × 19 mm | 19 mm × 19 mm | 19 mm × 19 mm |
| MINERAL FILLER UNIT | ||||
| Drive Motor | 0.75 KW | 0.75 KW | 0.75 KW | 1.5 KW |
| Rotary Valve | 4″ | 4″ | 4″ | 6″ |
| Capacity | 1.5 m3 | 1.5 m3 | 1.5 m3 | 1.5 m3 |
| Blower | 2.2 KW | 2.2 KW | 3.7 KW | 5.5 KW |
| CABIN | ||||
| Fully Furnished | 12 × 8 feet | 12 × 8 feet | 12 × 8 feet | 12 × 8 feet |
| TOTAL CONNECTED LOAD | ||||
| Recommended Generator Set | 100 KVA | 125 KVA | 182 KVA | 250 KVA |
| Open Land Requirement | 35 mtr. × 35 mtr. | 40 mtr. × 40 mtr. | 45 mtr. × 45 mtr. | 50 mtr. × 50 mtr. |
| F.O. KIT (Optional) | ||||
| Outflow Heater | 4.5 KW | 4.5 KW | 4.5 KW | 4.5 KW |
| In-Line Heater | 14.5 KW | 14.5 KW | 14.5 KW | 14.5 KW |
Frequently Asked Questions About Our Asphalt Drum Mix Plant
What is an Asphalt Drum Mix Plant?
An Asphalt Drum Mix Plant is a facility used in road construction to produce asphalt mixture. As an experienced Asphalt Drum Mix Plant Manufacturer, we specialize in crafting these plants, combining precision engineering and advanced technology to deliver reliable and high-performance solutions for road infrastructure projects.
What are the components of an Asphalt Drum Mix Plant?
The critical components of an Asphalt Drum Mix Plant include the cold aggregate feeder, drum dryer, mixing unit, and control system. These components work harmoniously to process and produce high-quality asphalt. As experts in Asphalt Drum Mix Plant technology, we prioritize each component’s performance for optimal results in road construction projects.
What features does Coninfra Machinery Pvt Ltd's Asphalt Drum Mix Plant offer?
Coninfra Machinery Pvt Ltd’s Asphalt Drum Mix Plant features advanced technology, including a cradle-shaped drum drive for low maintenance, an automated lubrication system for longevity, and a unique flight design for efficient heat transfer. Our plants support versatile fuels, possess flame failure detection, and incorporate innovative nozzle systems for zero downtime cleaning.
How does an Asphalt Drum Mix Plant work?
An Asphalt Drum Mix Plant combines aggregates and bitumen to produce asphalt mix. As trusted Asphalt Drum Mix Plant Suppliers, we ensure seamless operation. Aggregates are heated, mixed, and coated with bitumen in the drum, resulting in the final asphalt product. Our plants excel in efficiency and quality.
How is an Asphalt Drum Mix Plant beneficial?
An Asphalt Drum Mix Plant offers multiple benefits, making it a cornerstone of road construction. With our Asphalt Drum Mix Plant technology, you gain enhanced efficiency, consistent quality, reduced fuel consumption, and minimized emissions. This leads to cost savings, improved road durability, and faster project completion, reinforcing its significance in modern construction.
What is the process of the asphalt drum mix plant?
An asphalt drum mix plant feeds cold aggregates into the drum, where they are heated and mixed with bitumen. Our plant’s technology ensures precise proportions and efficient heat transfer. The resulting asphalt mix is discharged from the drum and is ready for use in road construction.
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CONINFRA MACHINERY PVT. LTD. (CMPL) is India’s premier Construction Equipment Manufacturer and Exporter based in Ahmedabad, Gujarat. Our company’s commitment to quality and capabilities for global competency is reflected in our wide array of road construction products.
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